Putting a 6204 together.
Here are some photo’s on how to assemble a 6204 gearbox. No knocking on bearings or covers, use a heat gun and a freezer !
The main components.
Almost empty casing, only the 204 bearing in place.
First the complete kickstart shaft.
Second the indirect/outgoing shaft.
As last the main/incoming shaft.
Selector and forks.
I use a custom made plate for adjusting the selector, now you can see what happens when you use the shifter.